Tag Archives: structure design

Carton Packaging Structure Design

Objective: understand the most common carton packing structures and functions of packaging, as well as to conform to the packaging structure capacity requirement of design.
1, the basic knowledge of the carton packaging
2, the carton packaging structure classification
3, carton packaging structure design skills

First, the basic knowledge of the carton packaging
(1), the size of the carton
(2), all kinds of folding line style and function
(3), the international standard of small and medium-sized inverting lifted the lid cartons

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The paper properties and the common varieties
White paper: also called white cardboard, its bottom, gray, white two kinds of surface points.
Board or straw board: also known as grass. Mainly used in the manufacture of all kinds of carton or carton, can also be processed into liner material.
Corrugated board paper: also known as ma board, it as panel glue, paper and corrugated paper core is made all kinds of structure of corrugated carton.
Corrugated board: due to shape of corrugated wave the name. It can be all kinds of carton and carton.
Plastic composite paper: composite is bond to each other by a variety of material, plastic composite paper is soft composite materials.

Carton structure – with this important element in the structure design
In the carton packaging, with this part is under load, stress, vibration, drop, and other factors affect the biggest part. In the structure design, need careful consideration.
Structure of the main points and box type structure and tray type two kinds.
With this structure design – box type structure:
Box type structure:
Refers to the carton box body and a box shaped, extension on surface of the box type box body four designed on the basis of different paper carton sealing structure in the form of bolted.
Box type structure can be divided into the following kinds:
1, the socket bottom sealing type:
2, glue sealing type:
3, End lock type:
4, automatic lock bottom type:
5, partition bottom sealing type:
6, folding back cover type:
7, press the back cover type:
8, the press fixed type:

1, 2, box type structure
1, jack back cover (graphic)
This structure is generally only small packaging products, with only bear the weight of general, its characteristic is simple and convenient packaging products, has been widely used in the ordinary products.
2, glue back cover (graphic)
This structure is normally only used for packing machinery, this bonding with one another in the two wings with bottom sealing structure, with makings provinces, with this have been able to withstand the heavy weight, packing of powder products can prevent the powder leakage, and durable, this is common, such as washing powder packing structure.

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Box type structure
3, the lock bottom type: This structure is shake frame type box with four wings part designed to bite each other end of the form of a lock. Has been widely used in small and medium-sized bottled product this kind of structure form of cover.
4, automatic lock bottom type:
With a small amount of binder, when forming the just has to open the original fold flat box body, which can use the reply to box type shape, at the same time with this will automatically connect the bottom of the lock.

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Box type structure
5, partition bottom sealing type:
Play in the box body volume split into two, three, four, six, nine different partition of the state, effectively fixed inside the packaging products, prevent damage of vibration.
6, folding back cover type:
Characteristic is modeling beautiful pattern, can be used for gift packaging products for sale, because the structure is to connect with each other, generally unable to bear too much weight.

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Box type structure
7, press the back cover type:
Characterized by packing operation is simple, save paper.
8, the press fixed:
Characterized by packing operation is very simple, greatly saving paper and packaging process.

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With this structure design – tray structure:
Tray type structure (graphic)
Tray type structure is the cartons with this disk.
Its structure is in with few extends out of the box body on the edge of a few surface, is with this with the box body on the basis of the same paper, designed in the form of various box body bolt junction box structure.
Tray type structure of flat type is suitable for packaging products, commonly by folding into the tray shape packing products.
Tray type structure:

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Second, the structure of the carton packaging
1, the box body structure
A, shake cover box
The simplest structure, use of a box
Cigarette case

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B, casing box cover (also known as heaven and earth)
Used in high-grade goods and gift box
C, open window structure
Biggest characteristic contents or the inner packing directly.

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Commonly used box structure
E display (figure 1, figure 2, figure 3, figure 4,)
Display box and can be called “POP” boxes, advertising for sexual display, can fully show the packing form again. The form: one kind is with cover, exhibition will cover opened, transportation and buildings can be folded; Another kind is not with cover, the outdoor display. It has played a display, promote the role of commodities and introduce yourself.

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F enclosed (figure 1, figure 2,)
Enclosed box is a product of modern packaging, its characteristic is fully enclosed. It has better function on security, ease of use. Main forms have delayed opening line tear open form, in the form of the straws inserted into the holes contents smoking, etc., used to drinkings.

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Variants of box structure modeling techniques to deepen, artistic and practical. The main change is on the face of the box shape, edge, Angle and quantity, add and subtract in the direction of multi-level processing, etc. More suitable for gift packaging.

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H Affirmative type (figure 1, figure 2),
Affirmative type packing box biggest characteristic is convenient to carry, also known as portability packing box. The model structure are equipped with a handle on the box body, affirmative part can be attached, can also use the extension of cover and side lock into each other.

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Follow-up: box structures— how many can you recognize?

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The most useful packaging structure and the modeling design

Package is installed and structure design
Packaging design from protective packaging structure design, convenience, reusability and actual production conditions, such basic functions, according to the scientific principles of packaging of external and internal structure of concrete consideration of the design.
The function of the packaging structure design
Protection, holding, convenient functions
The principles of packaging structure design
From the consideration on the mechanics of the product and reliable protection;
To adapt to the packaging, the whole process of loading and unloading, transportation, storage, sales;
Considering economic principles.

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The structure of the packaging container
Skeletal structure
Made from rigid good materials containers or enhance strength, more for wood packaging containers.

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Plate structure
All use thick material such as packaging container as a whole, the materials mainly used for the sheet of paper, plate paper, corrugated cardboard, templates, sheet metal, hard plastic board, etc.

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Thin shell structure
Consists of surface structure packaging container, such as all kinds of bottles, barrels.

 

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Bag structure
With flexible materials, such as paper, plastic film, fiber woven bags made of container, soft form.

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Packaging modeling design
The modeling of packaging design refers to the packaging container.
Common packaging container modeling
Basic style: 1, the carton cube (suitable for all kinds of product packaging, common cubes and rectangular body);
Cylinder (suitable for paper tank container, simple modeling concise and easy);
Triangle cylinder (applicable to candy drinks such as packaging, with the certainty);
Polygonal cylinder (applicable to food, gift packaging, common six, eight Angle).
Change (with design creation for the comprehensive change).

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2, Plastic products, style:
The cylinder (the most common, there are bottles, barrels, cans, etc.);
Party form (commonly used polyethylene, polyvinyl chloride injection molding, such as cosmetics box, etc.);
Cuboid (using polyvinyl chloride injection molding, such as box, box, etc.);
Triangle/hexagon cylinder (for PVC material injection molding, such as cosmetics packaging)
Curve modeling (using hollow molding in, used in cosmetics packaging)

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3, The metal container modeling:
Cylinder (common a cans beverage packaging container)
Party form (candy, biscuits and other commodity packaging)
Commodity packaging of ellipsoid (meat)
Special shape (with packaging form design, such as heart, ship line, etc.)

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4, Glass container style:
Cylindrical simplified bottles of most (in)
Square bottle (Israel modeling form)
Curve shape bottle (the shape of the curve to enhance the aesthetic feeling)
Hexagonal shape bottle (pay attention to the safety of the use, to prevent the occurrence of) bridging the acute Angle
Handle bottle (additional handle, easy to use)
Special shape, such as trapezoid, the change of the novel such as conical flask and modeling)

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The carton packaging and structure design

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The carton size chart
Carton size, must match the size of the package content and the selection of materials and the relationship between the cost. Easy processing and low cost cannot be neglected when the design.

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Graph sample carton design

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How to use step and repeat wisely?

Packmage CAD’s step and repeat function is smart and optimized, but if there are more than one box type involving, this smart function cannot be used at this moment.

Now there are two structures:

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Here’s a tip. It is a big order by the same customer. If you only use a structure design (left or right) , it will waste a lot of paper at the time of the final printing, The utilization of paper is not as good as these two structures used together.

Although the smart step and repeat of Packmage CAD cannot implement multiple intelligent optimization, but it doesn’t matter, this can be done in array by manually.
First, using the tools in the toolbar图片2 to put the two structures together. Just need to turn over the right structure as a whole, then move in together, is OK.

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Second, click on the array:input rows and columns of the arrays. Then input column space and row space.图片4

This can do 48.

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How many will be stepped and repeated if we only use one structure design?

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Only 42.
Obviously, the utilization rate of the paper improved by using two structure designs together.